Door Assembly - Charge Port (NA) (Remove and Replace)

Correction code 4401150244011502
Parent topic: 4401 - Charge System Inlet

Remove

  1. Remove the 2nd row lower seat cushion. See Seat Cushion - Lower - 2nd Row (Remove and Replace).
  2. Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  3. Disconnect 12V power. See 12V Power (Disconnect and Connect).
  4. Perform the vehicle electrical isolation procedure. See Vehicle Electrical Isolation Procedure.
  5. Remove the HV cap that covers the HV harness located on the LH side of the penthouse.
  6. Remove the LH 2nd row seat side bolster. See Bolster - Side - Seat - 2nd Row - LH (Remove and Replace).
  7. Remove the LH rear sill panel trim. See Trim - Sill Panel - Rear - LH (Remove and Replace).
  8. Remove the LH trunk side trim. See Trim - Side - Trunk - LH (Remove and Replace).
  9. Remove the bolts that attach the charge port to HV battery harness bracket at the penthouse, and then remove the bracket from the vehicle.
  10. Release the clip that attaches the charge port to HV battery harness to the LH lower C-pillar.
  11. Raise the handle to disconnect the charge port to HV battery harness from the DC input assembly.
  12. Remove the LH 2nd row seat back. See Seat Back - 2nd Row - LH (Remove and Install).
  13. Remove the trunk floor trim. See Trim - Floor - Trunk (Remove and Replace).
  14. Remove the trunk sill trim panel. See Trim - Sill - Trunk (Remove and Replace).
  15. Remove the trunk garnish. See Garnish - Trunk (Remove and Replace).
  16. Remove the LH trunk side trim. See Trim - Side - Trunk - LH (Remove and Replace).
  17. Remove the LH trunk stop.
  18. Remove the LH taillight. See Taillight - LH (Remove and Replace).
  19. Apply masking tape around the charge port area.
  20. Release the edge clip that attaches the HV harness to the charge port closeout panel.
  21. Disconnect the low voltage electrical connectors from the charge port ECU.
  22. Slightly pull on the closeout panel. At the same time, insert a plastic trim tool inwards to start releasing the lower clips, and then pull the closeout panel towards the front of the vehicle while releasing the remaining clips.
  23. Remove the bolt that attaches the charge port ground bolt to the body.
  24. Remove the bolts that attach the charge port to the body.
  25. Remove the bolt that attaches the charge port harness bracket to the body.
  26. Release the clips that attach the charge port electrical harness to the body.
  27. Remove the charge port electrical harness, and then set it aside.
  28. Release the charge port door grommet from the body
  29. Release the clips that attach the charge port door to the vehicle, and then remove the charge port door.
    Note: Release the bottom clips first, push the bottom of the charge port door out, and then down to release the upper tabs. Slide the charge port towards the rear of the vehicle to remove the charge port door.
1Remove the 2nd row lower seat cushion. See Seat Cushion - Lower - 2nd Row (Remove and Replace).
2Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
3Disconnect 12V power. See 12V Power (Disconnect and Connect).
4Perform the vehicle electrical isolation procedure. See Vehicle Electrical Isolation Procedure.
5Remove the HV cap that covers the HV harness located on the LH side of the penthouse.
6Remove the LH 2nd row seat side bolster. See Bolster - Side - Seat - 2nd Row - LH (Remove and Replace).
7Remove the LH rear sill panel trim. See Trim - Sill Panel - Rear - LH (Remove and Replace).
8Remove the LH trunk side trim. See Trim - Side - Trunk - LH (Remove and Replace).
9Remove the bolts that attach the charge port to HV battery harness bracket at the penthouse, and then remove the bracket from the vehicle.
10Release the clip that attaches the charge port to HV battery harness to the LH lower C-pillar.
11Raise the handle to disconnect the charge port to HV battery harness from the DC input assembly.
12Remove the LH 2nd row seat back. See Seat Back - 2nd Row - LH (Remove and Install).
13Remove the trunk floor trim. See Trim - Floor - Trunk (Remove and Replace).
14Remove the trunk sill trim panel. See Trim - Sill - Trunk (Remove and Replace).
15Remove the trunk garnish. See Garnish - Trunk (Remove and Replace).
16Remove the LH trunk side trim. See Trim - Side - Trunk - LH (Remove and Replace).
17Remove the LH trunk stop.
18Remove the LH taillight. See Taillight - LH (Remove and Replace).
19Apply masking tape around the charge port area.
20Release the edge clip that attaches the HV harness to the charge port closeout panel.
21Disconnect the low voltage electrical connectors from the charge port ECU.
22Slightly pull on the closeout panel. At the same time, insert a plastic trim tool inwards to start releasing the lower clips, and then pull the closeout panel towards the front of the vehicle while releasing the remaining clips.
23Remove the bolt that attaches the charge port ground bolt to the body.
24Remove the bolts that attach the charge port to the body.
25Remove the bolt that attaches the charge port harness bracket to the body.
26Release the clips that attach the charge port electrical harness to the body.
27Remove the charge port electrical harness, and then set it aside.
28Release the charge port door grommet from the body
29Release the clips that attach the charge port door to the vehicle, and then remove the charge port door.
Note: Release the bottom clips first, push the bottom of the charge port door out, and then down to release the upper tabs. Slide the charge port towards the rear of the vehicle to remove the charge port door.

Install

  1. Install the charge port door onto the vehicle, and then attach the charge port door with clips.
    Note: Position the charge port door, then push the electrical harness through the opening and push up to attach the upper tabs, and then inwards to attach the lower clips.
  2. Install the charge port door grommet onto the body
  3. Align the charge port with the 2 guide tabs, and then position the charge port in position.
  4. Install the clips that attach the charge port electrical harness to the body.
  5. Install the bolt that attaches the charge port harness bracket to the body.
    Torque 6 Nm
  6. Install the bolts that attach the charge port to the body.
    Torque 6 Nm
  7. Install the bolt that attaches the charge port ground bolt to the body.
    Torque 6 Nm
  8. Install the clips that attach the charge port closeout panel.
  9. Connect the low voltage charge port ECU electrical connectors.
  10. Install the edge clip that attaches the HV harness to the charge port closeout panel.
  11. Remove the masking tape from the charge port door area.
  12. Install the LH taillight. See Taillight - LH (Remove and Replace).
  13. Install the LH trunk stop.
  14. Install the LH trunk side trim. See Trim - Side - Trunk - LH (Remove and Replace).
  15. Install the trunk garnish. See Garnish - Trunk (Remove and Replace).
  16. Install the trunk sill trim panel. See Trim - Sill - Trunk (Remove and Replace).
  17. Install the trunk floor trim. See Trim - Floor - Trunk (Remove and Replace).
  18. Install the LH 2nd row seat back. See Seat Back - 2nd Row - LH (Remove and Install).
  19. Perform the penthouse air leak test. See Penthouse Air Leak Test.
  20. Connect the charge port to HV battery harness from the DC input assembly.
    Note: Make sure that the locking tab is secured.
  21. Install the clip that attaches the charge port to HV battery harness to the LH lower C-pillar.
  22. Install the bolts that attach the charge port to HV battery harness bracket at the penthouse, and attach the electrical harness with clips (x2).
    Torque 10 Nm
  23. Install the LH rear sill panel trim. See Trim - Sill Panel - Rear - LH (Remove and Replace).
  24. Install the LH 2nd row seat side bolster. See Bolster - Side - Seat - 2nd Row - LH (Remove and Replace).
  25. Install the HV cap that covers the HV harness located on the LH side of the penthouse.
  26. Reconnect 12V power. See 12V Power (Disconnect and Connect).
  27. Connect a laptop with Toolbox to the vehicle.
  28. In Toolbox, type "CP" in the search tab.
    Note: Make sure that "Actions" is selected, if not already.
  29. In Toolbox, click the play button next to "TEST-SELF_ CP_X_FUNCTIONAL", and then click "Run".
  30. In Toolbox, click the play button next to "TEST-SELF_ CP_X_UHF", and then click "Run".
  31. Disconnect the laptop from the vehicle.
  32. Install the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  33. Close the hood and the trunk.
  34. Install the 2nd row lower seat cushion. See Seat Cushion - Lower - 2nd Row (Remove and Replace).
1Install the charge port door onto the vehicle, and then attach the charge port door with clips.
Note: Position the charge port door, then push the electrical harness through the opening and push up to attach the upper tabs, and then inwards to attach the lower clips.
2Install the charge port door grommet onto the body
3Align the charge port with the 2 guide tabs, and then position the charge port in position.
4Install the clips that attach the charge port electrical harness to the body.
5Install the bolt that attaches the charge port harness bracket to the body.
Torque 6 Nm
6Install the bolts that attach the charge port to the body.
Torque 6 Nm
7Install the bolt that attaches the charge port ground bolt to the body.
Torque 6 Nm
8Install the clips that attach the charge port closeout panel.
9Connect the low voltage charge port ECU electrical connectors.
10Install the edge clip that attaches the HV harness to the charge port closeout panel.
11Remove the masking tape from the charge port door area.
12Install the LH taillight. See Taillight - LH (Remove and Replace).
13Install the LH trunk stop.
14Install the LH trunk side trim. See Trim - Side - Trunk - LH (Remove and Replace).
15Install the trunk garnish. See Garnish - Trunk (Remove and Replace).
16Install the trunk sill trim panel. See Trim - Sill - Trunk (Remove and Replace).
17Install the trunk floor trim. See Trim - Floor - Trunk (Remove and Replace).
18Install the LH 2nd row seat back. See Seat Back - 2nd Row - LH (Remove and Install).
19Perform the penthouse air leak test. See Penthouse Air Leak Test.
20Connect the charge port to HV battery harness from the DC input assembly.
Note: Make sure that the locking tab is secured.
21Install the clip that attaches the charge port to HV battery harness to the LH lower C-pillar.
22Install the bolts that attach the charge port to HV battery harness bracket at the penthouse, and attach the electrical harness with clips (x2).
Torque 10 Nm
23Install the LH rear sill panel trim. See Trim - Sill Panel - Rear - LH (Remove and Replace).
24Install the LH 2nd row seat side bolster. See Bolster - Side - Seat - 2nd Row - LH (Remove and Replace).
25Install the HV cap that covers the HV harness located on the LH side of the penthouse.
26Reconnect 12V power. See 12V Power (Disconnect and Connect).
27Connect a laptop with Toolbox to the vehicle.
28In Toolbox, type "CP" in the search tab.
Note: Make sure that "Actions" is selected, if not already.
29In Toolbox, click the play button next to "TEST-SELF_ CP_X_FUNCTIONAL", and then click "Run".
30In Toolbox, click the play button next to "TEST-SELF_ CP_X_UHF", and then click "Run".
31Disconnect the laptop from the vehicle.
32Install the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
33Close the hood and the trunk.
34Install the 2nd row lower seat cushion. See Seat Cushion - Lower - 2nd Row (Remove and Replace).