MODEL 3 SERVICE MANUAL
GENERAL INFORMATION
- INTRODUCTION
- BEST PRACTICES
- CHARGING
  - GENERAL
- TECHNICAL DATA
  - MOTORS
  - SUSPENSION
  - WHEEL ALIGNMENT
  - BRAKES
  - WHEELS
  - TIRE PRESSURES
  - ELECTRICAL
- IDENTIFICATION NUMBERS
- FLUIDS AND CAPACITIES
00 - INSPECTION AND SERVICE
- 0001 - MAINTENANCE SERVICE
  - MAINTENANCE SERVICE AND INTERVALS
10 - BODY
- 1000 - VEHICLE LIFTING
  - RAISE VEHICLE - 2 POST LIFT
  - RAISE VEHICLE - 4 POST LIFT
- 1001 - BUMPER / FASCIA
- 1010 - BODY PANELS
- 1020 - WINDSHIELD AND BODY GLASS
- 1030 - PAINT
  - PAINT DEFECT RECTIFICATION
11 - CLOSURES
- 1133 - CLOSURE ASSIST MECHANISMS AND HINGES
- 1135 - LATCHES STRIKERS AND PINCH SENSORS
- 1145 - EXTERIOR DOOR HANDLES
- 1150 - DOOR GLASS AND REGULATORS
- 1170 - SEALS BODY CLOSURES
12 - EXTERIOR FITTINGS
- 1201 - WHEEL ARCH LINERS
  - WHEEL ARCH LINER - FRONT - LH (REMOVE AND REPLACE)
  - WHEEL ARCH LINER - REAR - LH (REMOVE AND REPLACE)
- 1203 - UNDERTRAY AND DIFFUSER
- 1205 - BADGES AND FILMS
- 1207 - LICENSE PLATE MOUNTINGS
- 1209 - EXTERIOR MIRRORS
- 1220 - EXTERIOR TRIM
- 1222 - SPOILER
  - SPOILER - REAR (RETROFIT USING JIG)
  - SPOILER - REAR (RETROFIT USING TAPE)
- 1225 - UNDERHOOD TRIM
13 - SEATS
- 1301 - FRONT SEAT TRACKS AND MOTORS
- 1304 - FRONT SEAT ASSEMBLIES AND HARDWARE
- 1305 - 2ND ROW SEAT ASSEMBLIES AND HARDWARE
- 1307 - FRONT SEAT COVERS PADS AND TRIMS
- 1308 - 2ND ROW SEAT COVERS PADS AND TRIMS
  - COVER - SEAT BACK - 2ND ROW SEAT - RH (REMOVE AND REPLACE)
  - CUP HOLDER - 2ND ROW (REMOVE AND REPLACE)
14 - INSTRUMENT PANEL
- 1405 - INSTRUMENT PANEL
15 - INTERIOR TRIM
- 1505 - INTERIOR MIRROR AND SUN VISORS
- 1511 - TRUNK TRIM
  - GARNISH - TRUNK (REMOVE AND REPLACE)
  - TRIM - LID - TRUNK (REMOVE AND REPLACE)
- 1513 - DOOR TRIM
- 1518 - PILLAR AND SILL TRIM
- 1519 - CENTER CONSOLE
- 1520 - HEADLINER
- 1524 - LUGGAGE COMPARTMENT TRIM
- 1530 - CARPETING AND MATS
16 - BATTERY SYSTEM
- 1601 - HV BATTERY ASSEMBLY
- 1610 - HV BATTERY ENCLOSURE
- 1620 - HV BATTERY COOLING SYSTEM
- 1630 - HV BATTERY ELECTRICAL COMPONENTS
17 - ELECTRICAL
- 1701 - 12V BATTERY AND FUSES
- 1710 - HARNESSES
- 1715 - ELECTRONIC CONTROL MODULES
- 1720 - RADAR SENSORS
  - SENSOR - RADAR - FRONT (CALIBRATION)
  - SENSOR - RADAR - FRONT (REMOVE AND REPLACE)
- 1723 - FRONT CAMERAS
  - CAMERA - FORWARD FACING (REMOVE AND REPLACE)
  - CAMERA - FORWARD FACING (TARGET CALIBRATION)
- 1724 - INTERIOR CAMERA
  - CAMERA - OCCUPANT (REMOVE AND REPLACE)
- 1725 - REAR CAMERAS
  - CAMERA - REAR FACING (REMOVE AND REPLACE)
- 1727 - PARKING SENSORS
  - SENSOR - PARKING DISTANCE - FRONT - EACH (REMOVE AND REPLACE)
  - SENSOR - PARKING DISTANCE - REAR - EACH (REMOVE AND REPLACE)
- 1730 - INTERIOR SWITCHES
- 1735 - INTERIOR LIGHTING
  - PUDDLE LIGHT - FRONT DOOR - LH (REMOVE AND REPLACE)
  - PUDDLE LIGHT - REAR DOOR - LH (REMOVE AND REPLACE)
- 1740 - EXTERIOR LIGHTS
- 1745 - KEYLESS ENTRY AND SECURITY
- 1750 - WIPERS AND WASHERS
- 1753 - HORNS
  - HORN - HIGH TONE (REMOVE AND REPLACE)
  - HORN - LOW TONE (REMOVE AND REPLACE)
- 1754 - PEDESTRIAN WARNING SPEAKER
  - SPEAKER - PEDESTRIAN WARNING (REMOVE AND REPLACE)
- 1755 - ACCELERATOR PEDAL
  - ACCELERATOR (REMOVE AND REPLACE)
18 - THERMAL MANAGEMENT
- 1810 - CABIN HVAC
- 1820 - REFRIGERANT SYSTEM
- 1830 - COOLING SYSTEM
- 1850 - AIR DISTRIBUTION
  - ACTIVE GRILLE SHUTTER (REMOVE AND REPLACE)
20 - SAFETY AND RESTRAINT
- 2001 - AIRBAGS
- 2005 - SEATBELTS
- 2010 - PRETENSIONERS
  - PRETENSIONER - OUTBOARD LAP - 1ST ROW - LH (REMOVE AND REPLACE)
- 2020 - SENSORS
21 - INFOTAINMENT
- 2105 - TOUCHSCREEN
  - TOUCHSCREEN (REMOVE AND REPLACE)
- 2115 - CAR COMPUTER
- 2121 - AUDIO SYSTEM - SPEAKERS SUBWOOFER AMPLIFIER
- 2125 - AUDIO SYSTEM - BLUETOOTH
  - MICROPHONE - BLUETOOTH (REMOVE AND REPLACE)
- 2126 - AUDIO SYSTEM - USB MEDIA PORT
  - USB HUB - CENTER CONSOLE - FRONT (REMOVE AND REPLACE)
  - USB HUB - CENTER CONSOLE - REAR (REMOVE AND REPLACE)
- 2130 - ANTENNA - FM HD RADIO
  - AMPLIFIER - ANTENNA - FM (REMOVE AND REPLACE)
  - TUNER - FM / HD (REMOVE AND REPLACE)
- 2131 - ANTENNA - SATELLITE RADIO
- 2132 - ANTENNA - GPS
  - ANTENNA - GPS (REMOVE AND REPLACE)
- 2133 - ANTENNA - WI-FI
  - ANTENNA - WI-FI (REMOVE AND REPLACE)
30 - CHASSIS
- 3001 - CHASSIS AND SUBFRAMES
31 - SUSPENSION
- 3100 - ADJUSTMENT
  - FOUR WHEEL ALIGNMENT (CHECK)
  - FOUR WHEEL ALIGNMENT (CHECK AND ADJUST)
- 3101 - FRONT SUSPENSION (INCLUDING HUBS)
- 3103 - REAR SUSPENSION (INCLUDING HUBS)
- 3115 - COIL SUSPENSION SYSTEM
32 - STEERING
- 3201 - STEERING RACK AND LOWER COLUMN
- 3205 - UPPER COLUMN STEERING WHEEL STEERING LOCK
33 - BRAKES
- TORQUE SPECIFICATIONS - BRAKES
- 3301 - BRAKE DISCS AND CALIPERS
- 3303 - BRAKE PIPES AND HOSES
- 3305 - PARKING BRAKE
  - PARKING BRAKE - CALIPER - REAR - LH (RELEASE)
- 3310 - ABS TRACTION AND STABILITY CONTROL
- 3320 - BRAKE BOOSTER
  - BOOSTER - BRAKE - ELECTROMECHANICAL (LHD) (REMOVE AND REPLACE)
  - MASTER CYLINDER AND RESERVOIR ASSEMBLY (REMOVE AND REPLACE)
- 3325 - BRAKE PEDAL
  - BRAKE PEDAL (REMOVE AND REPLACE)
  - SWITCH - BRAKE LIGHT (REMOVE AND REPLACE)
34 - WHEEL AND TIRES
- 3401 - WHEELS
  - CAP - WHEEL (REMOVE AND REPLACE)
  - WHEEL (REMOVE AND INSTALL)
- 3402 - TIRES
- 3404 - TIRE PRESSURE MONITORING SYSTEM (TPMS)
39 - FRONT DRIVE UNIT
- 3901 - FRONT DRIVE UNIT ASSEMBLY
- 3920 - FRONT DRIVE INVERTER
  - HOSE - INVERTER INLET - FRONT DRIVE UNIT (REMOVE AND REPLACE)
  - HOSE - INVERTER TO HEAT EXCHANGER - FRONT DRIVE UNIT (REMOVE AND REPLACE)
- 3930 - FRONT GEARBOX AND HALFSHAFTS
40 - REAR DRIVE UNIT
- 4001 - REAR DRIVE UNIT ASSEMBLY
- 4010 - REAR MOTOR
  - MOTOR ASSEMBLY - REAR (REMOVE AND REPLACE)
  - SENSOR - REAR MOTOR - SPEED (REMOVE AND REPLACE)
- 4020 - REAR DRIVE INVERTER
- 4030 - REAR GEARBOX AND HALFSHAFTS
44 - HIGH VOLTAGE SYSTEM
- 4401 - CHARGE SYSTEM INLET
- 4450 - HV HARNESSES
50 - EXTERNAL CHARGING CONNECTORS
- 5001 - MOBILE CONNECTOR
  - FIRMWARE UPDATE - CHADEMO CHARGING ADAPTER

Seal - Oil - Differential to Halfshaft - Front Drive Unit - LH (Remove and Replace)

Correction code 3930102239301022

1133386-00-A Tool, Axle Extraction, Model 3
1096075-00-A Tool, Hub Puller, Hydraulic
1131206-00-A Install Tool, Output Seal, Model 3
1052583-00-A Tool, Seal Puller, Adjustable

SPECIAL TOOLS

Tool, Axle Extraction, Model 3 (1133386-00-A)

Tool, Hub Puller, Hydraulic (1096075-00-A)

Install Tool, Output Seal, Model 3 (1131206-00-A)

Tool, Seal Puller, Adjustable (1052583-00-A)

Remove

Remove the LH front drive unit halfshaft. See Halfshaft - Front Drive Unit - LH (Remove and Replace).
Use an adjustable seal puller tool to remove the LH front drive unit differential-halfshaft assembly oil seal.

Caution:
Take care not to scratch the inner bore of the front drive unit with the adjustable seal puller tool.

		1	Remove the LH front drive unit halfshaft. See Halfshaft - Front Drive Unit - LH (Remove and Replace).
		2	Use an adjustable seal puller tool to remove the LH front drive unit differential-halfshaft assembly oil seal. Caution: Take care not to scratch the inner bore of the front drive unit with the adjustable seal puller tool.

Install

Installation procedure is the reverse of removal, except for the following:

Use an output seal install tool and a dead blow hammer to install the new LH front drive unit differential-halfshaft assembly oil seal. Make sure the seal is flush with the front drive unit housing.