Harness - Thermal Beam (Remove and Replace)

Correction code 1710130217101302
Parent topic: 1710 - Harnesses

Remove

  1. Remove the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
  2. Disconnect 12V power. See 12V Power (Disconnect and Connect).
  3. Release the clips that attach the HVAC plenum outer duct to the HVAC plenum inner duct, and then remove the outer duct.
  4. Remove the bolt that attaches the thermal beam electrical harness cover to the front body controller module, and then remove the cover.
  5. Disconnect the thermal beam electrical harness from the front body controller module connector.
  6. Release the clip that attaches the suction/liquid lines to the body near the TXV.
  7. Remove the bolt that attaches the thermal beam electrical harness ground terminal to the compressor.
  8. Disconnect the thermal beam electrical harness from the compressor connector.
  9. Disconnect the thermal beam electrical harness from the high pressure transducer connector.
  10. Release the clips that attach the thermal beam electrical harness to the compressor and compressor bracket.
  11. Disconnect the thermal beam electrical harness from the low pressure transducer connector.
  12. Disconnect the thermal beam electrical harness from the chiller and EXV assembly connector.
  13. Disconnect the thermal beam electrical harness from the coolant temperature sensor connector.
  14. Disconnect the thermal beam electrical harness from the 5-way valve actuator connector.
  15. Disconnect the thermal beam electrical harness from the HV battery coolant pump connector.
  16. Disconnect the thermal beam electrical harness from the powertrain coolant pump connector.
  17. Release the clip that attaches the thermal beam electrical harness to the superbottle.
  18. Release the clip that attaches the thermal beam electrical harness to the chiller and EXV assembly hose, and then remove the electrical harness from the hose.
  19. Release the clip that attaches the thermal beam electrical harness to the superbottle.
  20. Release the clip that attaches the thermal beam electrical harness to the suction/liquid lines.
  21. Disconnect the thermal beam electrical harness from the superbottle level sensor connector.
  22. Disconnect the thermal beam electrical harness from the powertrain pump to sill hose coolant temperature sensor connector.
  23. Remove the bolt that attaches the thermal beam electrical harness ground terminal to the RH shear wall.
  24. Release the clips that attach the thermal beam electrical harness to the shock tower brace.
  25. Remove the thermal beam electrical harness from the vehicle
1Remove the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
2Disconnect 12V power. See 12V Power (Disconnect and Connect).
3Release the clips that attach the HVAC plenum outer duct to the HVAC plenum inner duct, and then remove the outer duct.
4Remove the bolt that attaches the thermal beam electrical harness cover to the front body controller module, and then remove the cover.
5Disconnect the thermal beam electrical harness from the front body controller module connector.
6Release the clip that attaches the suction/liquid lines to the body near the TXV.
7Remove the bolt that attaches the thermal beam electrical harness ground terminal to the compressor.
8Disconnect the thermal beam electrical harness from the compressor connector.
9Disconnect the thermal beam electrical harness from the high pressure transducer connector.
10Release the clips that attach the thermal beam electrical harness to the compressor and compressor bracket.
11Disconnect the thermal beam electrical harness from the low pressure transducer connector.
12Disconnect the thermal beam electrical harness from the chiller and EXV assembly connector.
13Disconnect the thermal beam electrical harness from the coolant temperature sensor connector.
14Disconnect the thermal beam electrical harness from the 5-way valve actuator connector.
15Disconnect the thermal beam electrical harness from the HV battery coolant pump connector.
16Disconnect the thermal beam electrical harness from the powertrain coolant pump connector.
17Release the clip that attaches the thermal beam electrical harness to the superbottle.
18Release the clip that attaches the thermal beam electrical harness to the chiller and EXV assembly hose, and then remove the electrical harness from the hose.
19Release the clip that attaches the thermal beam electrical harness to the superbottle.
20Release the clip that attaches the thermal beam electrical harness to the suction/liquid lines.
21Disconnect the thermal beam electrical harness from the superbottle level sensor connector.
22Disconnect the thermal beam electrical harness from the powertrain pump to sill hose coolant temperature sensor connector.
23Remove the bolt that attaches the thermal beam electrical harness ground terminal to the RH shear wall.
24Release the clips that attach the thermal beam electrical harness to the shock tower brace.
25Remove the thermal beam electrical harness from the vehicle

Install

  1. Fasten the clips that attach the thermal beam electrical harness to the shock tower brace.
  2. Install the bolt that attaches the thermal beam electrical harness ground terminal to the RH shear wall.
    Torque 10 Nm
  3. Connect the thermal beam electrical harness to the powertrain pump to sill hose coolant temperature sensor connector.
  4. Connect the thermal beam electrical harness to the superbottle level sensor connector.
  5. Fasten the clip that attaches the thermal beam electrical harness to the suction/liquid lines.
  6. Fasten the clip that attaches the thermal beam electrical harness to the superbottle.
  7. Install the thermal beam electrical harness to the chiller and EXV assembly hose, and then fasten the clip that attaches the electrical harness to the hose.
  8. Fasten the clip that attaches the thermal beam electrical harness to the superbottle.
  9. Connect the thermal beam electrical harness to the powertrain coolant pump connector.
  10. Connect the thermal beam electrical harness to the HV battery coolant pump connector.
  11. Connect the thermal beam electrical harness to the 5-way valve actuator connector.
  12. Connect the thermal beam electrical harness to the coolant temperature sensor connector.
  13. Connect the thermal beam electrical harness to the chiller and EXV assembly connector.
  14. Connect the thermal beam electrical harness to the low pressure transducer connector.
  15. Fasten the clips that attach the thermal beam electrical harness to the compressor and compressor bracket.
  16. Connect the thermal beam electrical harness to the high pressure transducer connector.
  17. Connect the thermal beam electrical harness to the compressor connector.
  18. Install the bolt that attaches the thermal beam electrical harness ground terminal to the compressor.
    Torque 6 Nm
  19. Fasten the clip that attaches the suction/liquid lines to the body near the TXV.
  20. Connect the thermal beam electrical harness to the front body controller module connector.
  21. Install the thermal beam electrical harness cover to the front body controller module, and then install the bolt that attaches the cover to the module.
    Torque 6 Nm
  22. Install the HVAC plenum outer duct to the HVAC plenum inner duct, and then fasten the clips that attach the outer duct to the inner duct.
  23. Connect 12V power. See 12V Power (Disconnect and Connect).
  24. Install the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
1Fasten the clips that attach the thermal beam electrical harness to the shock tower brace.
2Install the bolt that attaches the thermal beam electrical harness ground terminal to the RH shear wall.
Torque 10 Nm
3Connect the thermal beam electrical harness to the powertrain pump to sill hose coolant temperature sensor connector.
4Connect the thermal beam electrical harness to the superbottle level sensor connector.
5Fasten the clip that attaches the thermal beam electrical harness to the suction/liquid lines.
6Fasten the clip that attaches the thermal beam electrical harness to the superbottle.
7Install the thermal beam electrical harness to the chiller and EXV assembly hose, and then fasten the clip that attaches the electrical harness to the hose.
8Fasten the clip that attaches the thermal beam electrical harness to the superbottle.
9Connect the thermal beam electrical harness to the powertrain coolant pump connector.
10Connect the thermal beam electrical harness to the HV battery coolant pump connector.
11Connect the thermal beam electrical harness to the 5-way valve actuator connector.
12Connect the thermal beam electrical harness to the coolant temperature sensor connector.
13Connect the thermal beam electrical harness to the chiller and EXV assembly connector.
14Connect the thermal beam electrical harness to the low pressure transducer connector.
15Fasten the clips that attach the thermal beam electrical harness to the compressor and compressor bracket.
16Connect the thermal beam electrical harness to the high pressure transducer connector.
17Connect the thermal beam electrical harness to the compressor connector.
18Install the bolt that attaches the thermal beam electrical harness ground terminal to the compressor.
Torque 6 Nm
19Fasten the clip that attaches the suction/liquid lines to the body near the TXV.
20Connect the thermal beam electrical harness to the front body controller module connector.
21Install the thermal beam electrical harness cover to the front body controller module, and then install the bolt that attaches the cover to the module.
Torque 6 Nm
22Install the HVAC plenum outer duct to the HVAC plenum inner duct, and then fasten the clips that attach the outer duct to the inner duct.
23Connect 12V power. See 12V Power (Disconnect and Connect).
24Install the underhood storage unit. See Underhood Storage Unit (Remove and Replace).